By: Danielle Kearns
So now it’s time to actually load the kiln. Good thing I had a hankering for Tetris in college. Those skills are definitely coming through for me now. In order to keep up with the many events, classes, workshops, and painters we get on a daily basis, we are almost always running a kiln in the back of the studio. We have 2 on site, which is why it's always so warm and cozy. Items take priority based on due date, since we give a one week turn around time. We also have to take size into consideration, though, because like-size pieces fit better together on the same shelves. Here's a little more about how all that works.
The largest pieces go in first. It is always easiest to put the tallest, bulkiest pieces at the bottom of the kiln and work around them. You can't just put them straight down, mind you. You need to put them on stilts to ensure they will not stick to the shelf. This is a whole bunch of terminology that probably makes no sense to someone who hasn't seen it before, but it goes something like this. Stilts come in all different sizes, but are made out a combination of ceramic and metal prongs. Not only do they avoid the piece to stick, but they allow air to circulate around and up the piece so both the inside and outside will be fired evenly, including the interiors. That is immensely important when it comes to something you'll be using day in and day out in your kitchen. Each and every item is positioned on a stilt that is size appropriate.
Step Two: Wiggle Test
You read that right. Once the pieces are stilted, you must make sure they are stable. We tap and wiggle each piece to make sure they are firmly on the stilt and not in danger of touching any other pieces. Items will shake and rattle in the kiln naturally due to the extreme temperatures, so we do our best to ensure they all have room to groove. Should the items tap or touch, that could result in them fusing together, which is a problem we try to avoid at all costs.
Step Three: Building Up
We utilize every space, nook, and cranny we can on each level, but we also get to determine how tall each level can be by building them to our needs. We do this by adding kiln posts around the edges at varying heights. Posts range from 1 to 12 inches long and can be stacked to make unique heights. A shelf balances on these posts to create the levels. We then start the Tetris game again on this next level and do it all again, building as high as we can towards the lid without touching it.
Step Four: Close Her Up
The top comes down, latched, and plugs put in. The plugs will fit into the peepholes that run down the middle of the kiln. These need to be filled during the firing process to trap the heat and ensure even heating throughout the cylinder. We make sure all the levels are set for firing and hit Start. We have an electric kiln, so the rest is mostly a waiting game. We have a digital read of the inner temperature, which peaks at around 1800 degrees.
Step Five: Firing
It takes a few hours for the kiln to reach its highest temperature. That is also dependent on how packed the kiln is. The more crowded it is, the longer it will take to get to temp. A lighter kiln might finish quicker. On average, the kiln will be closed and do its thing for 12-18 hours. We sometimes get calls asking if we can take a peak inside and see if someone's piece is in there, but by cracking the lid open prematurely, not only could you burn yourself, but you risk cracking and ruining all of the other pieces int here. During our peak season, that could be over 100 different holiday gifts that all crack down the middle, so we never open the kiln before it's time. (We know, it'd be a lot easier if you could open it like an oven door, but that's just not how the technology works.)
Step Six: Cool Down
It will take many hours for the kiln to come down in temperature so that we can unload it. We do our part to further this process naturally, but only once it's to a manageable temperature. We open the kiln's lid at 150 degrees, so it's still plenty hot in there, but cool enough to take out with heat resistant gloves. We go layer by layer, taking the stilts off each individual item, and put them on our work shelves to cool at room temperature.
Step Seven: Dremel + Spot Check
The unfortunate, but unavoidable, side effect of stilts are sometimes sharp indentations on the bottom of the piece. We dremel these down by hand for any piece that might have them. During this process, we also evaluate the piece for imperfections from the firing process. For instance -- cracks, blemishes, fusing, crawling, or shivering. If the piece is to our satisfaction, it travels to our pick-up shelves, which are organized by style and type. If they are from a party, they'll be individually wrapped for your convenience.
There are always parts moving in the front, as well as the back of the house to get things out to you on time and without imperfections. We do our best, and we hope you see the time and attention we put into your items.
By: Danielle Kearns
I am fairly new to the pottery world, so learning the ins and outs of the clay business was a total learning curve for me. We get asked all the time, “Why does it take a week to get my pottery back?” I wouldn’t have really understood myself if I hadn’t just recently been trained in it. So I figured I could give a little step-by-step tutorial of how it all works and the TLC each piece receives right here, in house, from our Studio Associates and Custom Artists.
Step One: You paint!
Obviously, each piece is painted to be uniquely your own. When visiting us, you pick and paint your piece in our cozy studio. Most people paint using our “Fun Strokes!” undercoat glazes. These are our solid colors, of which we have over 70! We also offer specialty glazes, which will fire in the kiln differently from the Fun Strokes, and will create a more complex, multi-layered color scheme. Some folk choose to have extra details or wording added to their piece, which can only be done by our talented Custom Artists, so those will wait on special shelves for their expertise hands.
Step Two: Drying
Each piece painted gets organized on the back shelves by day. These items need to dry for a full 24 hours to allow the paint to dry fully and set.
Step Three: Glaze Prep
We glaze on an almost daily basis. Each of our Studio Associates are trained in the process, which is an art form in and of itself. We use a clear glaze, which is combined with distilled water in a large tub. The mixture is blended (thoroughly) with a power drill and the largest whisk you’ve ever seen. The glaze’s viscosity is then tested using a special viscosity cup. At this point, we make sure our glaze is primed for the best results possible.
Step Four: Time to Glaze
The majority of our items are hand dipped into this mixture… twice! We attempt to coat as much surface area as possible the first go around. The items are then shaken vigorously to allow the excess glaze to drip off and create a smooth layer. We also use synthetic sponges and fan brushes to dab at the glaze to ensure it doesn’t pool or drip in any one area. It is a long process, and one that requires a lot of patience and focus to detail. After all of the shelves have been half dipped and partially dried, we go back to the beginning and do it all over again, this time dipping the other end of the piece and ensuring the names on each piece are preserved. This is so important to make sure you get your same piece back later.
Step Five: Spot Check
Now, everything should have a complete layer of glaze on it. It almost looks like everything on the shelf is mummified and there is no more color visible. Everything has turned a chalky white color, and the original colors are now seemingly hidden. At this point, we check each item to make sure there are no lumps, bumps, or imperfections. If we see any blemishes, like glaze drying in a funky way or drip marks, we go back and finger sand each item to make them as smooth as possible. Any items that were painted with speciality glaze are "tagged," as those are not glazed in the same way.
Step Six: More Drying
That’s right! Even the glaze needs 24 hours to dry. The shelves will be filled with these items that are prepped and awaiting the kiln, still organized by day, and now also organized by sizes to make the loading process more efficient.
Why Do We Glaze?
Think of glaze like the clear nail polish for your pottery. It is the finishing touch to make everything shiny, special, and bright. It allows anything left unpainted to become a natural white. It is also the thing that makes your piece food-grade safe at the end of the day! One of our biggest sellers at the claypen is kitchenware. It would really be a shame if you made these awesome creations and couldn’t actually use them!
Stay tuned for next week to learn a little more about how we load the kiln and bring these pieces to the finish line. There's a lot more to it than just paint and pick up.
By: Danielle Kearns
As a PYOP studio, we have to outsource our pottery as bisque, which means the clay has already been molded and fired once before we receive it so that you can paint it upon your visit. There are a handful of distributors around the country, but most notably, we use Gare, Inc. located in Haverhill, Massachusetts. I recently got to take a tour and training at the facility, and I got a glimpse into the inner workings of the corporation and the things that make Gare one of our favorite businesses to work with.
local, family-run business
Gare, Inc. is located just 2 hours North of us in Haverhill, Massachusetts. The facility includes offices, plenty of art samples, paint tank mixing vats, loading docks, warehouses, and the best crew around. The majority of the team has been there for 10, 20, and even 30+ years. Not only do they feel like a family, some of them are even related and married. You can feel the tight-knit energy as soon as you walk in the door, and they are just the nicest folk around!
Robert Sharp is the man behind all of the molds. He has been with Gare for over 30 years, taking over for his father after his retirement. He hand carves and hand shapes all of pieces to create the molds that then become the bisque pottery.
extensive + versatile colors
We have an array of spectacular and versatile colors, most notably our Fun Strokes, pottery glazes, and speciality glazes. Gare recently announced they'll be releasing their new acrylic line!
seasonal favorites + idea inspiration!
Gare is releasing new bisque options every year, and our most popular items are those seasonal favorites! This year, Gare released their vintage tree with pick-up truck, which became an instant hit. It even included a light kit! We got a sneak peak into the 2019 holiday line, and there’s more where that came from! Gare also gives us as a studio ideas, concepts, and new techniques for every holiday. They currently have their Spring products posted!
We just attended Gare Fest East 2019, which was an awesome way of networking with other PYOP studios, meeting the staff of Gare, touring the facility, and learning about new techniques and tools. We also got a sneak peak at new items that will be coming down the pike throughout the year that we are excited to bring to all of you.
We met some of their gold star employees and would like to thank them for their generosity and education.
Below are some of our behind the scenes photos from Gare Fest 2019. Check them out!
By: Danielle Kearns
A few weeks back, we had a 90s theme night at the claypen. I was in my element. I am a 90s kid at heart, and had way too much fun revisiting all the highlights of the era. And what’s even better? Some of those things are still around and well to this day! Did you hear that they tried to remove Friends from Netflix and it cost them a million to keep it available for streaming because people were going to boycott the service? It might seem crazy, but people feel really strongly when something from their youth is readily available to them, and then suddenly, might not be. It is the ultimate comfort blanket for any bad day. It is the familiar that we can quote backwards and forwards and bond over as a generation.
While preparing for the event, I couldn’t-help-but-Carrie-Bradshaw wonder what the main icons would be that stuck out for these different groups of people. What for me was a decade filled with Girl Power and the launch of the internet, others remember the launch of Starbucks and the rise of Boy Band Power.
Here are my best tips to throwing a proper 90’s theme party:
By: Danielle Kearns
The local craft beer scene has completely exploded over the past few years and I am all for it. There are now over 50 breweries in the state who are doing their best to cater to the growing interest, and I have made it my personal mission to visit as many of them as I can. Each time I feel like I’ve made a dent, a new place seems to pop up. I have visited a good portion over the years, but have made it a tradition to indulge in a flight upon each inaugural trip. I highly recommend this practice as it gives you a good sense of the scope and flavors they are playing around with. From there, I choose my favorite to order a full pint of.
I recently visited Alvarium Beer Company in New Britain. It was on a Sunday, which has now become synonymous with brunching and day-drinking, so needless to say, the place was absolutely packed! I made my way through their draft list… strictly as “research,” of course. Their flat screen menu was rotating behind the bar with their most up-to-date tap list, kept up to date with the help of UNTAPPD. The current menu includes 14 beers, ranging from IPAs, ales, Hefs, sours, and lagers -- as well as a rotating guest tap and snacks from The Drunken Alpaca.
We are so excited to announce that we will be hosting our first brewery collaboration with Alvarium this month, so mark your calendar and save your spot now, because spots are already starting to fill.
During the event, a member of the Alvarium team will be at the studio pouring some of their current selections while you are painting any piece of pottery of your choice, but knowing we’ll have some professional drinkers in the house, we are sure to stock up on some appropriate drink-ware including wine tumblers, shot glasses, and beer steins. But you can truly paint whatever you want that evening and enjoy the ambience and tastings all the same.
save the date: friday, march 15th
Pre-registration is required. This is a 21+ event.
**Registration costs covers your Studio Fee + use of silk screens. It also reserves your seat! You will pay for your pottery of choice same night.
We will be welcome Alvarium back on friday, may 24th
Pre-registration is required. This is a 21+ event.
a management mention
We’re hoping this is the start of many more collaborations for us in the future, especially with other small and local businesses. If you might be interested in planning an event with us, contact our Events Coordinator, Cait. We can also come to you! That’s right -catered claypen is available for team bonding, networking, fundraisers, events, and more. Inquiries can be submitted to our owner, Sophia.
By: Danielle Kearns
Have you heard of the new kid on the block? Donut Crazy has been open since late November, and it has already made quite a name for itself right here in WeHa Center. And let’s face it -- their donuts are not just crazy with toppings, but insane in creativity! And that is something we have in common. As our neighbors, we can’t help but resist a visit there… multiple times a week! (How can you not when they’re just a few doors down?) And we’ve noticed this trend with our customers as well. As we are always a BYOB studio, we find the pairing of pottery, a coffee, and a sweet treat from next door the perfect combination.
The concept is pretty brilliant. Fresh donuts, made daily, and dunked, dipped, and topped with flavors galore. And the toppings aren’t the only thing to change. The “dailies” menu are their staple items and as “normal” and consistent as they get. But the “crazies” vary and are the reputation of the place. They can be a new concoction based on a new trending, crazy flavor combo or upcoming holiday delights. Amongst our staff, we have personally taste tested the gamut of flavors. My current favorite is the strawberry pop-tart, but I can’t say enough good things about the cookie butter donut, the pecan pie, and (oh yeah) the tater tots.
That’s right… they’re not just donuts, folks! Donut Crazy also serves BEC sandwiches, omelettes, avocado toast, nitro + cold brew coffees, fruit smoothies, and more. Some of our upcoming events will feature donut delights as we continue to collaborate with our new favorite neighbor.
Not sure what to order? Here are some of our staff favorites from their rotating menu:
By: Danielle Kearns
Have you ever seen one of those plaques that says, "I'm outdoorsy, I drink wine on the porch!"? Yeah, that's me in a nutshell. One of my best friends got one just like it for me when we first moved into our house, which happens to have a stellar front porch, and it totally summed me up in a nutshell. It also might be the main thing we do on said front porch.
I don't like being frozen to the bone. I can't stand being overheated. I don't like camping, bugs, porter-potties, humidity, or sneakers for that matter. But I do like hanging on the porch with a glass of something irresistible in my hand. Coffee, hot cocoa, beer, wine? I'll take it! That is about as outdoorsy as I get... and I'm okay with that!
I am all about relaxation. I am an introverted soul with extroverted tendencies. I can be sociable, talkative, and out-spoken, but the rest of the time, you'd be hard pressed to get me out of the house. I love things that I can surround myself with for extra comfort and cute decor. I didn't feel settled into my house until all of the boxes were unpacked, the frames hung, and the chotskies out.
That's why, when I look at the shelves at the claypen, I'm instantly inspired by the "cuteness" of everything. It's like walking through your favorite home decor shop... EXCEPT you can make and create the vision yourself. Trends are always changing, but you will always need kitchenware to stay functional in your day-to-day life. No one can have enough mugs... am I right? I probably have over 50 in my house alone, and yet, the first thing I painted at the claypen was a darn pumpkin mug. And I'm not apologizing for it. I think that mug is so stinkin' cute, and I'll probably paint a wine glass tumbler next time, as if I don't have enough of those in my house already!
So many people walk through our doors, unsure of what to paint -- and to that, I'd recommend something that makes you and your home feel good. Something that is both practical, aesthetically pleasing to the eye, and that makes you happy when you look at it. Remember Marie Kondo's words of wisdom here -- JOY. If it doesn't bring you joy to look at, or you don't think it will last more than a year in your house, then don't paint it. Think of something that is useful, decorative, unique, and practical.
One of the fastest ways to create a warm and welcoming home is lighting. Soft lighting with candles will warm your house and your soul right up. I must say, I have at least one candle in every room of my house. We have several options for lantern and votives right here in the studio for you to paint and customize to your taste. I just painted a tin can heart votive, which is proudly sitting on my mantel exuding a warm and fuzzy light.
That is a similar tone and atmosphere that we're hoping you feel while you're with us at the claypen. We try to be kind, warm, and inviting and allow people to unwind, relax, and enjoy themselves in their own way. Come as you are and paint your troubles away. Only happy campers here... this one just doesn't do much camping.
By: Danielle Kearns
I solemnly swear that I’m a grown human with a major thing for Harry Potter, and there is no shame in my game, so don't try and Horcrux this up for me! No lie, I once spent over six hours at the Warner Bros. Studio Lot in London touring the real sets and original costumes from the films, so yeah, I’m sort of qualified to speak on this front. Harry is where it’s at. My generation grew up with the Hogwartians (is that a word?) and considered Harry, Ron, and Hermione as our own, personal friends. I am a Gryffindor, through and through, and I just need to share with you our newest claypen additions that I’m so psyched out of my mind about -- HARRY POTTER SILK SCREENS! This might be the best thing we've offered yet, in my nerdy opinion.
Think of a silkscreen like the ultimate adult stencil. It’s made out of a super thin material with microscopic holes that allow paint through, but just enough for fine-detail work. You just use your fingertip to apply, peel the screen off, and you've got a pretty magical finished project that looks just like the real thing. This is the first time we've ever offered anything Harry Potter related, and we're super excited to see all of the majesty as each item comes out of the kiln. Choose whatever piece of pottery you'd like to paint that night and apply one of your favorite Harry Potter themed images and symbols faster than you can say Bertie Bott's Every Flavour Beans.
Here's a list of some of our available silkscreen options:
Can you wear costumes? We hope you do!
Can you bring food or drinks? You better.
Will you be tested on your Harry Potter knowledge? You bet. We will be featuring some Harry Potter trivia throughout the night for some extra fun. Get ready for it! We hope to see you there.
save the date: saturday, march 2nd
sign up on our events page
See you there, witches.
(Muggles welcome too.)
By: Danielle Kearns
Somehow, Valentine’s Day is just around the corner. Don’t ask me how or when, because I honestly feel like the trick-or-treaters were at my door just yesterday. The turkey and stuffing leftovers are long past gone. I have mourned a thousand deaths after putting all of my Christmas decorations away, and here we are. My only saving grace after each holiday ends is focusing on the next one. If you read my last post, you would know I don’t consider the “big game” a personal sacrificial holiday, so I am moving onto the next big thing.
I get it… it’s a “commercial” holiday that most people would rather skip over or make way too big of a deal over. I sit comfortably in the middle of these two forms of thought. Do I demand a bouquet of roses before I’m even out of bed in the morning on February 14th? No, but I’ve never had a V-Day where my honey didn’t get them for me, so I consider myself lucky. Do I need reservations at the fanciest restaurant this side of West Hartford? No, but I like food the other 364 days of the year, so I wouldn’t mind eating some yummy delights, indulging in some extra carbs, and toasting with some bubbly… but again, that’s pretty much me on a year-round basis. Valentine’s Day can be whatever you and your other half want it to be and make it to be. In my nearly six year relationship with my man, we’ve had all the versions of the holiday you might expect and, for that matter, never expect.
Our first Valentine’s Day we shared together, I had the stomach bug. And not just your normal, 24-hour thing. I had this demon from Hell for 10 solid days. It was not glamorous. It was not fun. There was nothing dreamy about it, but we did spend some romantic nights on the couch catching up on TV and nursing some Gatorade instead of my champagne. We’ve gone for a paint night and painted opposite sides of a common canvas. It was cute, I got drunk, and his came out ten times better than mine… which happens all too often when we do anything artistic. (Don’t even get me started on how he can decorate a Rice Krispy treat like a work of art. It is insanely frustrated as a natural competitor, individual who works at an art studio, and a prior teacher.) Anyway… back to my point. I’ve had friends who could care less about the “holiday” and would be confused if their partner showed up with a card. No matter your opinion on the day, I’d like to give some suggestions on how you can spend it here at the claypen and some of the options for all the folks out there -- taken, single, or apathetic.
Here’s what’s happening this month for Valentine’s Day:
sunday, february 3rd mommy + me “my little valentine”
friday, february 8th kids: craft LOVE party
saturday, february 9th daddy breakfast date
sunday, february 10th kids: best friends painting party
wednesday, february 13th mommy + me “my little monster”
thursday, february 14th date night (*2 separate sessions)
friday, february 15th gal-entine’s day party
sunday, february 17th state love board art
wednesday, february 20th kids: yard bird
saturday, february 23rd magic mike adult only night
thursday, february 28th “just my type” platter
As always, sign up for any of our classes online to reserve your spot. We are constantly updating our events on Facebook + Instagram, so follow us out there to keep an eye out for availability.
Is your gift for your loved one a surprise? Items should be painted by Thursday, February 7th for a Valentine’s Day pick-up. Have your item hidden here until you need it. Last minute shopping? Items can be rushed for an additional fee. Happy Valentine's Day, friends!
By: Danielle Kearns
Maybe you’re a diehard fan counting down the days until the Patriots and Rams hit the field for an epic smackdown. Maybe this is your version of Christmas and there’s nothing else you can think about until kickoff that even the pre-show gives you the chills. Maybe you’ve got money riding on this thing and your “boxes” or whatever they’re called are chosen with care. Or maybe you’re more like me and you’re more excited about the food and the half-time show than the pigskin. Either way, we’ve got tips to make your party happen with ease so you can enjoy the highlight reel of the Big Game in your very own home and keep the party going for long after.
So let’s refocus this thing to what I consider the ultimate fixture for so many of us that day -- FOOD. It’s been a “classic” for years to have your basic chips and dip at any gathering with four people or more (I mean, you’ve gotta love anything that comes in a jar), but let’s take a second to talk about the craze that is currently avocados. You’ve gotta have guac at an event. And if I’m hosting, I’m never not serving a buffalo chicken dip or chili dip when guests are over, but you’ve gotta consider presentation at any shindig you’re throwing. Not only does it impress your guests, but it makes you as the host feel that much more put together. As someone in their late 20s, the terms “adulting” has really been hitting home for me recently as I’ve been furnishing my own home and embracing my inner Host Hat. Cheese and pepperoni on a paper plate with plastic knives is a little too college dorm room for me to get away with these days. Nothing feels more badass than pulling out an actual cheese board or your designated chips and dip tray. We have two sizes to choose from here that you can paint to match your home decor. Paint it to match your personal taste and have it year-round. Use it for afternoon snack time with veggies and Ranch or hummus. Throw some ketchup or honey mustard (or combine them if you’re feeling extra saucy, pun intended) in the center and use it for chicken nuggets. The idea is to multi-purpose the items you have in your house, especially those in the kitchen, to get the most out of things that are taking up space in your environment. Embrace your inner Marie Kondo and make sure what you’ve got filling your cupboards has a place and a specific purpose Intention is key. And get creative with it. Ever heard of the price-per-wear rule? It’s even better when it’s something that’s going to get constant use in your kitchen for appetizers, hosting, parties, and card nights.
Having kids to your viewing party? Keep them occupied in the best way possible. Paint your own football player, helmet, or football bank. Keep it on trend and stray from the norm. Rent a Party Pail from us and keep the kids occupied and multi-tasking. Have a competitive streak? Paint your own Fantasy Football trophy that can be passed around from year to year to the champion of your group. No matter what you choose -- have fun, stay safe, and enjoy yourself.
mark your calendars: game day is sunday, february 3rd.
paint by sunday, january 27th for guaranteed pick-up to have your pieces back in time for hosting. We also offer rushed delivery.
Danielle is a CT native, She started at The Claypen in 2018 as a Studio Associate.